Sunday, August 9, 2015

Selecting Hinges for Functional Shutters

Selecting Hinges for Functional Shutters

This guide will help you select functional shutter hinges. We are here to help you throughout the process but we need information and input from you. Nearly every installation is somewhat different and construction and terminology vary across the country. A picture is indeed worth a thousand words.


Getting started:
To select hinges, a basic understanding of shutters is quite helpful. Please review our “Shutter Hardware Installation Details Guide” available at www.jwright.com or click here.

Take a look at available shutter hinge types on our website or click here.


Planning:
What type of siding is on the house around the window (brick, wood lap, hardy plank, etc)?

What type of molding (wood brick mold, 1x4 flat, metal, etc) is around the window or does the siding material butt up to the window with no molding at all?

Are the shutters going to be closing into a pocket or window opening? How deep? Anything in the way?

Where will the pintle (or part of the hinge mounted to the house) be placed?

What is the distance from the outside edge of the trim board to the face of the sash itself?

How thick is the shutter?


Take pictures and make a sketch:
Pictures will help us help you. Head-on pictures from a distance are not that helpful so please take close-ups and shots from different angles. Including a tape measure in close-ups is helpful.

Sketches always help. You do not need to be an artist to make a very useful sketch. Below are some examples to help visualize an installation.


Think about where the shutter will be in the open and closed positions. Consider what is in the way given the thickness of the shutter and where the pintle will mount.


Worksheet:
Make a sketch showing about where you want the open shutter and where you want the closed shutter. Add as many dimensions to the sketch as possible.

In order to swing the shutter from open to closed, look at what is in the way.

Make sure you consider the thickness of the shutter. Also consider any hardware that you might mount to the shutter like a slide bolt or pull ring. It is always best to leave a small gap between the shutter and building wall or window. Give yourself some extra room to work with and do not expect things to be perfectly true, accurate, and plumb.

Decide where the pintle or house side of the hinge will mount. If not mounting to a flat piece of wood, a lag pintle, jamb pintle, brick pintle, or other mount may be best.

Make sure you account for and understand the offset and throw of the hinge.

Take some good pictures.


If possible, email your pictures, notes, and dimensioned sketch to us first at info@jwright.com and then call if you need assistance. If this is your first shutter installation, it may be best if you order one set of hinges to test fit things before ordering enough to do the entire house. Unused items in new condition can be returned to us for a refund or credit.

Shutter Hardware Installation

SHUTTER HARDWARE INSTALLATION DETAILS


STRAP HINGES offer strength and versatility of mounting. They consist of two parts: a strap with a gudgeon (circular fitting) that mounts to the shutter and a pintle (pin fitting) that mounts to the house. A typical installation is shown to the right with the hinge in red and the pintle in blue. For especially large or heavy shutters, sometimes three hinges are used per shutter. John Wright’s strap hinges come with a cast iron pintle that is mounted with screws to a wood surface. An optional lag screw pintle is available and can be installed in wood or masonry. See “Lag Mounting” below for more details.

OFFSET is the distance between where the hinge mounts and where the pivoting action takes place. Both the hinge and pintle have offset. The offset for the hinge and pintle are usually, but do not have to be, the same. The offset of 1 inches for a strap hinge is shown to the right.



THROW is the sum of the offsets of the hinge and the mounting hardware. Normally, the throw is just twice the offset of the hinge.
The throw of a strap hinge and pintle mount is shown to the left. Throw is measured with the hinge in the open position. Throw matters because it allows shutters to swing clear of an exterior wall or trim that sticks out past the window casing or other
mounting location. The figure at the bottom shows a top view of this situation. Here, the throw of the hinge allows the shutter to swing clear of the trim and allow a gap for air flow and ventilation between the house wall and the shutter in the open position. A ventilation gap of at least ½ an inch is recommended. Throw concepts apply to all types of hinges.

To find your minimum required throw, measure the distance from where the hinge will mount to the house to the outermost face of any trim or casing. Remember to add at least ½ an inch for a ventilation gap.




NEW YORK STYLE HINGES are similar in function to strap hinges but work as a right- and left-handed pair, as shown to the right. Offset and throw are determined for these hinges in the same way they are determined for strap hinges. Unlike strap hinges, New York hinges are offered with different offset options. A “new construction” version uses a pintle with 21/8 inches of offset and a hinge with nearly zero offset.



LAG MOUNTING is available as an option for strap and New York style hinges. The lag mount replaces the standard pintle. Lags can be installed directly in wood with a pilot hole or in brick and other masonry using readily-available “lag shield” anchors, as shown below. The offset of a lag mount is not fixed and will vary
depending on how deeply the threads are installed. It is recommended that between 60 and 90 percent of the total thread length be installed in the mounting surface. Offset is measured from the mounting surface to the center of the pintle, as shown to the right with a 1½-inch offset.




ACME, LULL&PORTER HINGES are mortised into the edge of the shutter and window casing. They use a once-patented design that helps to lock the hinge in the open position. The shutter is lifted up slightly to disengage the hinge and allow closure. The shutter can also be removed completely without tools. Acme hinges work in left- and right-handed pairs and are marked for handedness. Each hinge has two halves: one with a pintle and another with a gudgeon. The pintle half is mounted to the window with the pintle pointing up. Offset is measured from the casing or shutter edge to the center of the pin. An offset of 21/8 inches and a throw of 4¼ are shown above with the hinge in the open position. The throw is twice the offset.



The areas that mount into the mortised spaces are shown with dotted yellow lines.




CLARK’S TIP HINGES are nearly identical in operation to Acme, Lull & Porter hinges but are

surface-mounted. They are commonly used when there is not adequate wood exposed to use an edge-mount hinge. Throw is measured for this hinge in the same way it is measured for a strap hinge. To the left, a throw measurement of 3¼ inches is shown with the hinge in the open position. The pintle half is mounted to the window with the pintle pointing up.




BERMUDA HINGES are surface-mounted but are mounted at the top of the shutter. They work in left- and right-handed pairs, but John Wright’s unique design allows a single hinge to be used in either left- or right-hand applications.

Bermuda-hinged shutters are held open with a shutter stay that consists of a long hook-and-eye assembly. The base of the hook is usually mounted at or near the bottom of the window, and the eye is mounted on the inside of the shutter near the bottom. Stays can be mounted in the middle of the shutter or toward the outside edge. Mounting in the middle is stronger, but mounting at the edge allows the hook to be more easily stowed when not in use. Additional eyes are available to stow the hook when the shutter is closed. Considerable flexibility in mounting the stay is possible, but it is recommended that the shutter be held open at an angle no greater than sixty degrees from the building. For very large shutters, two stays may be required.




SHUTTER DOGS are traditionally used to hold shutters in the open position. Shutter dogs have a through-hole and are mounted so that they can be rotated to move out of the way of the shutter
when it opens. The dog is then rotated in front of the open shutter to keep it open. Dogs are installed at the far edge of the shutter when it is open.

Dogs are weighted so that gravity prevents them from rotating freely on their own. John Wright also produces a unique magnetic shutter dog holder (#88-439) that further helps keep the dog from rotating when holding the shutter open. Shutter dogs are commonly mounted in one of three ways. A special lag screw with a washer and hairpin clip can be used for mounting in wood and masonry surfaces. A lag shield (see “Lag Mounting” above) is required for masonry. Lags provide some adjustment range depending on
how far the threads are engaged. Dogs can also be mounted with a round or square post mount.
Post mounts have a base with screw holes and a post that extends and engages the hole in the
dog. Post mounts are designed for wood surfaces. Finally, some dogs (#88-265 through -268)
can be mounted using a sill mount. This attaches to a wood window sill and extends below the
bottom of the open shutter.

As an alternative to shutter dogs, bullet catches (#88-470, -475) can also be used to hold shutters open. As shown to the right, bullet catches consist of a spring keeper (green) that mounts to the bottom outside of the shutter and a bullet-shaped post with a screw (blue) that mounts to a wood building surface behind the open shutter. When the shutter is opened, the spring keeper engages the post and locks in place to hold the shutter open. Yet another alternative to shutter dogs, also shown to the right, is a hook and eye (red). The hook is attached to the wood window sill and the eye mounts on the inside of the shutter near the bottom. The shutter is opened and the hook is inserted into the eye.




SLIDE BOLTS are traditionally used to hold pairs of shutters in the closed position. As shown to the right, they are mounted on the inside of the shutters (red). Mounting position must allow the bolt to be reached from inside the home through the window opening. This will usually require mounting the bolt on the lower one half of the shutter. Slide bolts have two halves: the bolt and the catch. The bolt mounts to one shutter and the catch mounts to the other. Pull rings are helpful to make using slide bolts much easier. Pull rings allow the shutters to be easily pulled and held closed so the slide bolt can be slid into the catch and latched. Pull rings are usually mounted somewhere below the slide bolt (blue).

A shutter fastener (#88-303) can also be used to hold a shutter closed. A small latch with a pivoting hook attaches to the bottom inside of the shutter and engages a keeper that is screwed to a wood window sill.




FAUX HARDWARE is also available for use with non-functional shutters and other decorative applications. It provides a traditional look for merely decorative shutters at a fraction of the cost of functional hardware. Faux hinges (#88-395) and faux scroll shutter dogs (#88-270, -271) are commonly used with stationary vinyl or wood shutters. Faux spade and strap hinges are not usually used on shutters because they are not visible, but are instead used on doors, garage doors, and gates.